Aluminium foundry expertise
Aluminum
Birdie Foundry Aluminum Foundry supports industrial projects from prototype to large-scale production with processes adapted to each technical constraint.
1908
aluminium expertise
12
processes
2-500
kg per part
Comprehensive expertise
The right aluminium process for every industrial need
Aluminum foundry encompasses several complementary processes for producing complex, technical, and high-performance parts for industry. The choice of process depends on the part's geometry, volumes, expected precision, lead times, and required control level. Birdie Foundry Aluminum masters prototyping, sand casting, permanent mold casting, low-pressure die casting, high-pressure die casting, and finishing solutions to guide each project toward the most technically and economically coherent method.
- Selection of the most suitable aluminum foundry process.
- Part optimization from the design stage.
- Production of reliable, controlled parts ready for industrial use.
From prototype to production
Additive manufacturing, sand casting, gravity die, low-pressure and high-pressure die casting depending on your needs.
Integrated quality control
X-ray inspection, spectrometry, dye penetrant testing and 3D control to ensure the reliability of technical parts.
Vaux site
A dedicated aluminium team at 1 rue Saint Hippolyte, 03190 Vaux.
Aluminium casting processes
Choose a process based on your production volume, required precision, part geometry and lead-time constraints.
Aluminum Additive Manufacturing
Rapid prototypes, small series, and complex geometries thanks to 3D sand printing for aluminum foundry.
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Manual Aluminum Casting
A flexible process for single parts, small series, large dimensions, and specific needs.
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Chemical-Bonded Sand Casting
Chemical-bonded sand casting for technical aluminum parts from 2 to 500 kg.
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Green Sand Aluminum Casting
Repetitive production of aluminum parts with productivity, consistency, and industrial precision.
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Aluminum Permanent Mold Casting
Gravity permanent mold casting for dimensional accuracy, good surface finish, and high mechanical properties.
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Aluminum Low-Pressure Die Casting
Slow and controlled filling for technical parts with high metallurgical integrity.
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Aluminum High-Pressure Die Casting
Large series production with precision, high production rate, and very good finish.
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Aluminum core making
Creation of hollow sections, internal shapes, and complex geometries for aluminum parts.
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Impregnation
Vacuum sealing treatment to secure aluminum parts subjected to leakage constraints.
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Quenching and tempering
Heat treatments to improve the mechanical properties of aluminum parts.
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Deburring Robot
Automated fettling to improve consistency, safety, and the finish of aluminum parts.
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Quality Control Methods
Radioscopy, spectrometry, penetrant testing, and 3D inspection to ensure the integrity of technical aluminum parts.
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