Quenching, tempering, and aluminum stabilization
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Quenching, tempering, and aluminum stabilization

Heat treatments allow for adapting the properties of aluminum alloys to application requirements: mechanical strength, hardness, dimensional stability, and in-service behavior. Depending on the alloy grade, the range may include solution heat treatment, quenching, tempering, artificial aging, stress relieving, and stabilization.
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Tailoring the properties of cast alloys

Birdie Foundry Aluminium offers heat treatments adapted to cast alloys to improve mechanical strength, hardness, elongation, dimensional stability, and in-service performance.
Depending on the alloy grade, casting process, and part requirements, operations may include solution treatment, quenching, tempering, artificial aging, over-aging, stress relief, and stabilization.
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Available Treatments

T4 — Solution Treatment, Quenching, and Natural Aging

This treatment is sought when a compromise between strength and ductility is required.

T5 — Controlled Cooling and Artificial Aging

After casting, cooling is controlled and then followed by artificial aging, sometimes referred to in the workshop as a tempering phase. The thermal exposure is more limited than for a T6.

T6 — Solution Treatment, Quenching, and Artificial Aging

This reference treatment targets high mechanical strength and hardness in suitable hardenable alloys.

T7 — Solution Treatment and Over-Aging

This cycle is preferred when dimensional stability, in-service performance, or certain durability requirements take precedence over maximum strength.

Annealing, Stress Relief, and Stabilization

These operations are designed to reduce internal stresses, improve stability after machining, reduce the risk of deformation, or prepare for a subsequent operation.
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Applications and Key Considerations

  • Structural components and engine parts.
  • Pump bodies, casings, and flanges.
  • Hydraulic components.
  • Machined parts requiring defined mechanical properties.
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Associated Controls

Hardness, tensile strength on test specimens or control bars, dimensional inspection after treatment, surface inspection, dye penetrant inspection or radiography can be evaluated according to the level of requirement. Criteria are established with the client before launch.

Technical Note
Treatments are proposed after a feasibility study. Final properties depend on the alloy, geometry, thickness, metallurgical quality, thermal cycle, and selected controls. No metallurgical condition should be considered contractual without validated specifications.

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Let us determine the suitable treatment

Submit your drawing or 3D file, the intended grade, the expected mechanical properties, the casting process, and dimensional constraints. Our teams will define with you the appropriate heat treatment and control plan.
Request a quote

Reference Guides

Indicative compatibility according to the foundry process

Study guidelines to be confirmed based on the alloy grade, geometry, and part specifications.

ProcessTreatments to prioritizePoint of attention
Hand molding, loam and green sandT4, T5, T6, T7, tempering, stress relief / stabilizationQualify feeding, wall thicknesses, and deformations after quenching.
Gravity die castingT4, T5, T6, T7, tempering, stabilizationControl dimensional stability and adapt tooling if necessary.
Low-pressure die castingT4, T5, T6, T7, tempering, stabilizationParticular interest for parts with sealing and mechanical strength requirements, after metallurgical validation.
High-pressure die castingT5, stabilization or specially qualified cyclesSolution treatment cycles must be evaluated with caution: internal gases can cause blistering or deformation.
Additive sand printingAccording to the alloy and casting process selectedCompatibility depends on the cast alloy grade and not on the mold printing itself.